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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂工藝設配編

熱(re)涂裝(zhuang)專用設備(噴鋅(xin)機,噴鋁(lv)(lv)機,噴鋅(xin)鋁(lv)(lv)金屬(shu)機)產(chan)品系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑品類(lei)期間:以這(zhe)種電熱鍋爐將(jiang)噴塑涂(tu)料(liao)(線纜或(huo)粉材)電加熱,遇熱的(de)涂(tu)料(liao)造成熔融或(huo)半熔融壯(zhuang)態的(de)粒(li)子(zi)(zi),這(zhe)一些粒(li)子(zi)(zi)以減小大氣為動(dong)能以必定(ding)的(de)極限速度突(tu)破并堆積(ji)在基(ji)軀干上(shang),造成具必定(ding)屬性的(de)噴塑層。

·以出具供熱(re)系統的(de)有差(cha)異(yi) ,可(ke)以分成(cheng)揮發(fa)物(wu)法和電(dian)(dian)加(jia)熱(re)法。前面是(shi)(shi)涉及(ji)到(dao)揮發(fa)物(wu)火花靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)、非常強大靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)及(ji)飛速火花靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)(HVOF);因(yin)此(ci)涉及(ji)到(dao)焊(han)弧(hu)噴(pen)(pen)砂(sha)及(ji)等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha)(又分臥式儲(chu)罐等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha)與水穩(wen)等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha))。噴(pen)(pen)砂(sha)的(de)工藝對金屬涂(tu)層制造比較重要(yao)印象(xiang)的(de)是(shi)(shi)噴(pen)(pen)砂(sha)溫濕度(du)(du)(須嚴格(ge)的(de)說,是(shi)(shi)溶滴(di)波(bo)動(dong)(dong)基(ji)表淺面時(shi)的(de)溫濕度(du)(du))和溶滴(di)波(bo)動(dong)(dong)表明的(de)極限速度(du)(du)。

·斯特爾熱粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂系統的(de)主要的(de)中用高(gao)壓(ya)鐵塔(ta)、燈(deng)桿、中介、水閘們、船艇等(deng)格局件大采用面積長久防腐(fu)涂料及(ji)造紙領域(yu)烘缸、油墨印刷輥、曲軸(zhou)等(deng)鑄(zhu)件的(de)外觀磨損情況(kuang)的(de)粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂恢復(fu),還適中用濾波電容、電瓷領域(yu)的(de)金屬(shu)電極粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

納米(mi)涂層(ceng)作(zuo)用 Coating function

證據(ju)美利(li)堅F.N.LONGO對熱(re)靜電粉末噴(pen)涂(tu)涂(tu)膜的進行(xing)分類方式,涂(tu)膜按功(gong)能鍵(jian)可(ke)可(ke)分為:

1、耐腐損(sun)鍍(du)層(ceng)。以及抗黏住偏磨、表皮乏(fa)力偏磨鍍(du)層(ceng)和耐沖(chong)濁鍍(du)層(ceng)。中(zhong)間有的具體情況還在抗高(gao)濕(<538C)摩(mo)擦和抗高(gao)溫(538~843C)磨損(sun)情況鍍(du)層(ceng)之分。

2、耐持續(xu)高溫抗脫(tuo)色(se)涂覆。這種涂覆還包括持續(xu)高溫方式(各舉(ju)有脫(tuo)色(se)氣息(xi)、氧化性有機廢(fei)氣氣體、如果超過(guo)(guo)843℃的(de)沖(chong)蝕(shi)及(ji)熱障)和熔融(rong)(rong)材料過(guo)(guo)程中 (各舉(ju)有熔融(rong)(rong)鋅、熔融(rong)(rong)鋁、熔融(rong)(rong)鐵(tie)和鋼(gang)、熔融(rong)(rong)銅)所運用的(de)表(biao)層。

3、抗時尚(shang)和浸漬氧化(hua)表(biao)層。時尚(shang)氧化(hua)是指企業(ye)積(ji)極(ji)性(xing)(xing)(xing)、鹽(yan)性(xing)(xing)(xing)積(ji)極(ji)性(xing)(xing)(xing)、田野積(ji)極(ji)性(xing)(xing)(xing)等(deng)發生的氧化(hua);浸漬氧化(hua)是指喝(he)談水(shui)、非喝(he)談水(shui)、熱(re)談水(shui)、茶(cha)水(shui)、物理化(hua)學(xue)和面制品激光加工等(deng)發生的氧化(hua)。

4、電(dian)(dian)(dian)導和電(dian)(dian)(dian)容鋁(lv)層。這類鋁(lv)層用以電(dian)(dian)(dian)導、電(dian)(dian)(dian)容和禁掉。

5、復原(yuan)尺寸(cun)圖涂(tu)覆。這(zhe)涂(tu)覆用在鐵基(可銑削與可電火花加工(gong)的(de)鎂(mei)合金鋼和(he)耐蝕鋼)和(he)稀有鎂(mei)合金材料(liao)鎂(mei)合金材料(liao)(鎳、鈷、銅、鋁、鈦及(ji)其的(de)鎂(mei)合金)肉食品。

6、自動(dong)化機械部件空隙操控涂覆。這類(lei)涂覆可磨。

7、耐(nai)生物(wu)學(xue)式物(wu)質耐(nai)氧(yang)化涂覆。生物(wu)學(xue)式物(wu)質耐(nai)氧(yang)化包含各樣(yang)(yang)酸、堿、鹽,各樣(yang)(yang)三聚氰胺樹脂物(wu)和各樣(yang)(yang)生產生物(wu)學(xue)式物(wu)質媒(mei)介(jie)的耐(nai)氧(yang)化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

粉末噴涂儀器類別

產品特(te)質 Product features

繞城高速(su)路焊(han)(han)弧焊(han)(han)接(jie)噴(pen)漆機我就是公司的(de)制造開發建設(she)的(de)一款產品設(she)備。它是以(yi)(yi)電造成焊(han)(han)弧焊(han)(han)接(jie)為熱環境,將合(he)金(jin)材(cai)料絲(si)(si)溶解,以(yi)(yi)擠(ji)壓暖空氣確定霧化吸入(ru)及待(dai)冷卻,將需噴(pen)漆用(yong)合(he)金(jin)材(cai)料絲(si)(si)吹成微細(xi)顆粒(li)物(wu),繞城高速(su)路噴(pen)向進行預整理鑄件外(wai)壁,取得佳表層(ceng)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

可用(yong)于的(de)范圍 Applicable scope

1. 電力(li)鐵塔、鐵路橋梁、水平板閘門、船舶(bo)制(zhi)造(zao)等鋼節構噴鋅(xin)噴鋁防水。

2. 造紙行業烘缸、uv打印機(ji)彩印輥、曲軸等鏜孔表面(mian)能磨壞的噴涂料修整。

3. 電解電容(rong)、電瓷(ci)制(zhi)造行業的電極(ji)片涂裝等(deng)。

4. 燃氣鍋爐四管、制粉系統(tong)(軸流(liu)風(feng)機水輪及(ji)蝸殼)、滾筒、烘缸、軸類、模具加工等(deng)防磨防腐涂料噴(pen)砂(sha)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

器機技術參(can)數Model

STR-400

STR-400A

STR-250-D

搜索直流電壓Input voltage

3相AC380V、50Hz

額(e)定值導(dao)出輸出Rated output power

18kw

13kw

7kw

額定功率功率Rated current

400A

300A

250A

打(da)印輸出(chu)工作電壓Output voltage

21~45V

18~42V

14~36V

 

負(fu)債(zhai)率Load rate

60%

端電壓轉(zhuan)換(huan)級數Voltage regulation series

粗、細調各3檔、共9檔

外貌寬度(du)Envelop dimensions

600×460×850

體重Weight

215kg

195kg

140kg

隔熱級(ji)別為Insulation class

E

 

常見技術設(she)備基本參數 Main technical parameters

靜(jing)電粉末(mo)噴涂相(xiang)關材料

Spray materials

線纜直徑怎么算

Wire diameter(mm)

慣用運轉直流電

Common working current(A)

負載電壓值

load voltage(V)

選擇使用大氣帽通徑

Choose air hat caliber(mm)

涂裝效應

Spraying efficiency(kg/h)

鋅絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金(jin)屬(shu)絲Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼(gang)絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼板絲繩Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛(qian)錫合金屬絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套的(de)設(she)施(shi)由高速的(de)電(dian)(dian)弧(hu)放(fang)(fang)電(dian)(dian)焊接噴槍、電(dian)(dian)弧(hu)放(fang)(fang)電(dian)(dian)焊接靜電(dian)(dian)粉末(mo)噴涂電(dian)(dian)源(yuan)適配器(qi)組成了。另(ling)需生活(huo)設(she)施(shi)的(de)設(she)施(shi):大環境壓力縮機、大氣空氣濾(lv)芯、放(fang)(fang)絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

空氣質量工作壓力

Air pressure

輸人主機電源

Input power

輸送工作功率

Output power

輸出輕載輸出功率

Load voltage output

電克重

Power weight

整改線電壓

Adjusting voltage

>0.5Mpa

380V(單(dan)相)50HZ

16KW

18-44V

178kg

0-24V

 

主(zhu)要(yao)包括分(fen)離式式電(dian)氣控(kong)制氣、電(dian)開關(guan)按鈕,操作方法更簡單(dan)方便,可實行長間距(ju)登高施工。

塑(su)料顆粒飛行網絡速度達420m/s上面的。

徑向(xiang)氣體快(kuai)慢達(da)600m/s。

涂膜積(ji)聚率大過75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍權重

Gun weight

空氣中負壓

Air pressure

氣流消耗掉量

Air consumption

送絲的引力

Send silk gravity

可控硅調壓范圍內

Speed range

發送電流值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調壓

≤24V(整流)

 

噴涂料儀器系列產品

1、焊弧噴塑機常(chang)見代替(ti)鋼成分的大綠地面(mian)積防(fang)水及損(sun)耗或(huo)加工處理人為失(shi)誤(wu)的機械部件外面(mian)修(xiu)復(fu)系(xi)統和(he)制得電容(rong)(電容(rong)器(qi))導電金屬(shu)涂(tu)層等。

2、主耍(shua)粉末噴涂建筑(zhu)材料(liao):鋅、鋁(lv)等。

3、給出不同于工作內容(rong)狀態(tai)的生產須要,該電(dian)(dian)弧(hu)放電(dian)(dian)噴槍可(ke)固定不變在數控磨床(chuang)上(shang)對準則的大(da)鏜孔做(zuo)涂裝。

4、使用拉式電(dian)孤(gu)噴(pen)槍,推式電(dian)孤(gu)噴(pen)槍也(ye)促使用。

5、該交流電源將(jiang)噴(pen)(pen)槍負荷率保持、送絲調速器、固體(ti)導壓管集全身(shen)上下(xia)是很理想的(de)電孤噴(pen)(pen)噴(pen)(pen)砂儀器。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

脈沖涂裝:
脈沖放電線纜粉末靜電噴涂料也是項構建了對接焊工序的簡單性和輕便性的熱粉末靜電噴涂料的技術運用,僅僅好的單單從表面上除理的技術運用事實上應該在很多產所簡單地的使用。另一個,脈沖放電粉末靜電噴涂料系統性的上料效果使之應該自然地運用于大使用面積單單從表面上除理的場合,列舉超大鋼組成建筑的鋼組成和超大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧焊接電子線熱粉末噴砂將電子線撤底受熱、吸霧,并將液滴噴涌到軸類零件外面。該加工過程便用焊弧焊接受熱,而不只是便用氧-氣體燃料烈焰汽化不銹鋼。在的以及雙線操作系統里,焊弧焊接增加倆個填裝了需粉末噴砂物質的電子線反相極頭,電子線的對稱點隨便位置在壓解熱空氣噴涌頭前邊,當焊弧焊接產生了的形成受熱電子線,噴涌頭將熔融液滴噴上軸類零件外面。機械設備制造上料器將二者電子線持續保持送進有保障焊弧焊接粉末噴砂和汽化文件的供求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是不同的部件加固、玻璃鋼玻璃鋼防潮的機 。為預防部件外壁的空氣氧化,去年正常都用于漆料養護,其玻璃鋼玻璃鋼防潮年頭正常在3-5年,往往是需要時不時性完成修補、新車清洗保養,消耗大規模人工勞動資源配置。現用于部件外壁噴砂后噴鋅、再油漆生產工藝加上養護,玻璃鋼玻璃鋼防潮年頭大約30年綜上所述不能不新車清洗保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。