

噴涂工藝設配編
熱(re)涂裝(zhuang)專用設備(噴鋅(xin)機,噴鋁(lv)(lv)機,噴鋅(xin)鋁(lv)(lv)金屬(shu)機)產(chan)品系列
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱噴塑品類(lei)期間:以這(zhe)種電熱鍋爐將(jiang)噴塑涂(tu)料(liao)(線纜或(huo)粉材)電加熱,遇熱的(de)涂(tu)料(liao)造成熔融或(huo)半熔融壯(zhuang)態的(de)粒(li)子(zi)(zi),這(zhe)一些粒(li)子(zi)(zi)以減小大氣為動(dong)能以必定(ding)的(de)極限速度突(tu)破并堆積(ji)在基(ji)軀干上(shang),造成具必定(ding)屬性的(de)噴塑層。
·以出具供熱(re)系統的(de)有差(cha)異(yi) ,可(ke)以分成(cheng)揮發(fa)物(wu)法和電(dian)(dian)加(jia)熱(re)法。前面是(shi)(shi)涉及(ji)到(dao)揮發(fa)物(wu)火花靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)、非常強大靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)及(ji)飛速火花靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)(HVOF);因(yin)此(ci)涉及(ji)到(dao)焊(han)弧(hu)噴(pen)(pen)砂(sha)及(ji)等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha)(又分臥式儲(chu)罐等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha)與水穩(wen)等鐵(tie)鋁鐵(tie)離子(zi)噴(pen)(pen)砂(sha))。噴(pen)(pen)砂(sha)的(de)工藝對金屬涂(tu)層制造比較重要(yao)印象(xiang)的(de)是(shi)(shi)噴(pen)(pen)砂(sha)溫濕度(du)(du)(須嚴格(ge)的(de)說,是(shi)(shi)溶滴(di)波(bo)動(dong)(dong)基(ji)表淺面時(shi)的(de)溫濕度(du)(du))和溶滴(di)波(bo)動(dong)(dong)表明的(de)極限速度(du)(du)。
·斯特爾熱粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂系統的(de)主要的(de)中用高(gao)壓(ya)鐵塔(ta)、燈(deng)桿、中介、水閘們、船艇等(deng)格局件大采用面積長久防腐(fu)涂料及(ji)造紙領域(yu)烘缸、油墨印刷輥、曲軸(zhou)等(deng)鑄(zhu)件的(de)外觀磨損情況(kuang)的(de)粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂恢復(fu),還適中用濾波電容、電瓷領域(yu)的(de)金屬(shu)電極粉(fen)末(mo)粉(fen)末(mo)粉(fen)末(mo)噴(pen)涂等(deng)。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆納米(mi)涂層(ceng)作(zuo)用 Coating function
證據(ju)美利(li)堅F.N.LONGO對熱(re)靜電粉末噴(pen)涂(tu)涂(tu)膜的進行(xing)分類方式,涂(tu)膜按功(gong)能鍵(jian)可(ke)可(ke)分為:
1、耐腐損(sun)鍍(du)層(ceng)。以及抗黏住偏磨、表皮乏(fa)力偏磨鍍(du)層(ceng)和耐沖(chong)濁鍍(du)層(ceng)。中(zhong)間有的具體情況還在抗高(gao)濕(<538C)摩(mo)擦和抗高(gao)溫(538~843C)磨損(sun)情況鍍(du)層(ceng)之分。
2、耐持續(xu)高溫抗脫(tuo)色(se)涂覆。這種涂覆還包括持續(xu)高溫方式(各舉(ju)有脫(tuo)色(se)氣息(xi)、氧化性有機廢(fei)氣氣體、如果超過(guo)(guo)843℃的(de)沖(chong)蝕(shi)及(ji)熱障)和熔融(rong)(rong)材料過(guo)(guo)程中 (各舉(ju)有熔融(rong)(rong)鋅、熔融(rong)(rong)鋁、熔融(rong)(rong)鐵(tie)和鋼(gang)、熔融(rong)(rong)銅)所運用的(de)表(biao)層。
3、抗時尚(shang)和浸漬氧化(hua)表(biao)層。時尚(shang)氧化(hua)是指企業(ye)積(ji)極(ji)性(xing)(xing)(xing)、鹽(yan)性(xing)(xing)(xing)積(ji)極(ji)性(xing)(xing)(xing)、田野積(ji)極(ji)性(xing)(xing)(xing)等(deng)發生的氧化(hua);浸漬氧化(hua)是指喝(he)談水(shui)、非喝(he)談水(shui)、熱(re)談水(shui)、茶(cha)水(shui)、物理化(hua)學(xue)和面制品激光加工等(deng)發生的氧化(hua)。
4、電(dian)(dian)(dian)導和電(dian)(dian)(dian)容鋁(lv)層。這類鋁(lv)層用以電(dian)(dian)(dian)導、電(dian)(dian)(dian)容和禁掉。
5、復原(yuan)尺寸(cun)圖涂(tu)覆。這(zhe)涂(tu)覆用在鐵基(可銑削與可電火花加工(gong)的(de)鎂(mei)合金鋼和(he)耐蝕鋼)和(he)稀有鎂(mei)合金材料(liao)鎂(mei)合金材料(liao)(鎳、鈷、銅、鋁、鈦及(ji)其的(de)鎂(mei)合金)肉食品。
6、自動(dong)化機械部件空隙操控涂覆。這類(lei)涂覆可磨。
7、耐(nai)生物(wu)學(xue)式物(wu)質耐(nai)氧(yang)化涂覆。生物(wu)學(xue)式物(wu)質耐(nai)氧(yang)化包含各樣(yang)(yang)酸、堿、鹽,各樣(yang)(yang)三聚氰胺樹脂物(wu)和各樣(yang)(yang)生產生物(wu)學(xue)式物(wu)質媒(mei)介(jie)的耐(nai)氧(yang)化。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
粉末噴涂儀器類別
◆產品特(te)質 Product features
繞城高速(su)路焊(han)(han)弧焊(han)(han)接(jie)噴(pen)漆機我就是公司的(de)制造開發建設(she)的(de)一款產品設(she)備。它是以(yi)(yi)電造成焊(han)(han)弧焊(han)(han)接(jie)為熱環境,將合(he)金(jin)材(cai)料絲(si)(si)溶解,以(yi)(yi)擠(ji)壓暖空氣確定霧化吸入(ru)及待(dai)冷卻,將需噴(pen)漆用(yong)合(he)金(jin)材(cai)料絲(si)(si)吹成微細(xi)顆粒(li)物(wu),繞城高速(su)路噴(pen)向進行預整理鑄件外(wai)壁,取得佳表層(ceng)。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆可用(yong)于的(de)范圍 Applicable scope
1. 電力(li)鐵塔、鐵路橋梁、水平板閘門、船舶(bo)制(zhi)造(zao)等鋼節構噴鋅(xin)噴鋁防水。
2. 造紙行業烘缸、uv打印機(ji)彩印輥、曲軸等鏜孔表面(mian)能磨壞的噴涂料修整。
3. 電解電容(rong)、電瓷(ci)制(zhi)造行業的電極(ji)片涂裝等(deng)。
4. 燃氣鍋爐四管、制粉系統(tong)(軸流(liu)風(feng)機水輪及(ji)蝸殼)、滾筒、烘缸、軸類、模具加工等(deng)防磨防腐涂料噴(pen)砂(sha)層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
|
器機技術參(can)數Model |
STR-400 |
STR-400A |
STR-250-D |
|
搜索直流電壓Input voltage |
3相AC380V、50Hz | ||
|
額(e)定值導(dao)出輸出Rated output power |
18kw |
13kw |
7kw |
|
額定功率功率Rated current |
400A |
300A |
250A |
|
打(da)印輸出(chu)工作電壓Output voltage |
21~45V |
18~42V |
14~36V |
|
負(fu)債(zhai)率Load rate |
60% | ||
|
端電壓轉(zhuan)換(huan)級數Voltage regulation series |
粗、細調各3檔、共9檔 | ||
|
外貌寬度(du)Envelop dimensions |
600×460×850 | ||
|
體重Weight |
215kg |
195kg |
140kg |
|
隔熱級(ji)別為Insulation class |
E | ||
◆常見技術設(she)備基本參數 Main technical parameters
|
靜(jing)電粉末(mo)噴涂相(xiang)關材料 Spray materials |
線纜直徑怎么算 Wire diameter(mm) |
慣用運轉直流電 Common working current(A) |
負載電壓值 load voltage(V) |
選擇使用大氣帽通徑 Choose air hat caliber(mm) |
涂裝效應 Spraying efficiency(kg/h) |
|
鋅絲(si)Zinc wire |
1.2-3.0 |
80-210 |
18-30 |
6-8 |
32 |
|
鋁絲Wire |
1.2-3.0 |
120-240 |
25-38 |
6-8 |
30 |
|
金(jin)屬(shu)絲Copper wire |
2.0 |
150-200 |
35-40 |
7-8 |
18 |
|
高高碳鋼(gang)絲High carbon steel wire |
2.0 |
150-220 |
10-44 |
8 |
21.5 |
|
不銹鋼板絲繩Stainless steel wire |
2.0 |
150-220 |
10-44 |
8 |
32.5 |
|
鋅(xin)鋁(lv)Zinc, aluminum |
1.2-2.0 |
80-110 |
18-28 |
7 |
19-28 |
|
鉛(qian)錫合金屬絲 Lead-tin alloy silk |
1.2-3.0 |
|
|
|
|
本套的(de)設(she)施(shi)由高速的(de)電(dian)(dian)弧(hu)放(fang)(fang)電(dian)(dian)焊接噴槍、電(dian)(dian)弧(hu)放(fang)(fang)電(dian)(dian)焊接靜電(dian)(dian)粉末(mo)噴涂電(dian)(dian)源(yuan)適配器(qi)組成了。另(ling)需生活(huo)設(she)施(shi)的(de)設(she)施(shi):大環境壓力縮機、大氣空氣濾(lv)芯、放(fang)(fang)絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
|
空氣質量工作壓力 Air pressure |
輸人主機電源 Input power |
輸送工作功率 Output power |
輸出輕載輸出功率 Load voltage output |
電克重 Power weight |
整改線電壓 Adjusting voltage |
|
>0.5Mpa |
380V(單(dan)相)50HZ |
16KW |
18-44V |
178kg |
0-24V |
主(zhu)要(yao)包括分(fen)離式式電(dian)氣控(kong)制氣、電(dian)開關(guan)按鈕,操作方法更簡單(dan)方便,可實行長間距(ju)登高施工。
塑(su)料顆粒飛行網絡速度達420m/s上面的。
徑向(xiang)氣體快(kuai)慢達(da)600m/s。
涂膜積(ji)聚率大過75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
|
噴槍權重 Gun weight |
空氣中負壓 Air pressure |
氣流消耗掉量 Air consumption |
送絲的引力 Send silk gravity |
可控硅調壓范圍內 Speed range |
發送電流值 Input voltage |
|
2.65kg |
>0.5Mpa |
>1.85m3/min |
>8kg |
無級變速調壓 |
≤24V(整流) |
噴涂料儀器系列產品
1、焊弧噴塑機常(chang)見代替(ti)鋼成分的大綠地面(mian)積防(fang)水及損(sun)耗或(huo)加工處理人為失(shi)誤(wu)的機械部件外面(mian)修(xiu)復(fu)系(xi)統和(he)制得電容(rong)(電容(rong)器(qi))導電金屬(shu)涂(tu)層等。
2、主耍(shua)粉末噴涂建筑(zhu)材料(liao):鋅、鋁(lv)等。
3、給出不同于工作內容(rong)狀態(tai)的生產須要,該電(dian)(dian)弧(hu)放電(dian)(dian)噴槍可(ke)固定不變在數控磨床(chuang)上(shang)對準則的大(da)鏜孔做(zuo)涂裝。
4、使用拉式電(dian)孤(gu)噴(pen)槍,推式電(dian)孤(gu)噴(pen)槍也(ye)促使用。
5、該交流電源將(jiang)噴(pen)(pen)槍負荷率保持、送絲調速器、固體(ti)導壓管集全身(shen)上下(xia)是很理想的(de)電孤噴(pen)(pen)噴(pen)(pen)砂儀器。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.








